Air pulse Dispenser Challenges and Solutions! Σ 3 major functions that solve the problem of application

Category
Technical column 
Tag

Musashi Engineering, Inc.

B!

There are many challenges in handling liquids at production sites. Problems encountered during the production process can sometimes have a significant impact on work efficiency and quality. In this article, we will introduce the Σ 3 major functions developed to prevent these problems and achieve efficient production.

Contents

What is Σ3 major functions?

The Σ3 major feature is an important technology for precision application of the air pulse Dispenser installed in the SuperΣ series. Specifically, it refers to the following three functions.

1.Water head difference automatic correction function

When the height of the liquid surface (= water head) decreases, the power to push the liquid agent becomes weaker.
When the liquid in the syringe decreases, the height of the liquid surface inside becomes low. This reduction in height reduces the force (pressure force) on the liquid, resulting in a decrease in the discharge volume.

▼

The waterhead difference automatic correction function detects changes in the waterhead, automatically detects the position of the waterhead, and adjusts the discharge amount according to the results. If this function is not available, the discharge volume will decrease as shown in the graph below, making it difficult to apply with high accuracy.
The water head differential automatic correction function always maintains a constant discharge volume and allows for high-precision application.

Tips
The larger the syringe size, the greater the effect of the water head difference.

2.Liquid dale automatic anti-stop function

The liquid dalle automatic anti-stop function automatically adjusts the vacuum pressure according to the amount of liquid agent remaining, preventing fluid leakage and air from the tip of the Nozzle, greatly contributing to improving production and quality.

During the application process, fluid leakage and air entanglement may cause deterioration of quality and poor work.
If such a problem arises, the following problems may occur.

▼

If there is a liquid dale automatic anti-stop function ...

Even if the amount of liquids decreases, stable application is achieved without involving air at the tip of Nozzle
Automatically adjust the pressure force of the vacuum,
Maintain stable quality

Tips
What is the vacuum function that helps prevent liquid leakage?
Vacuum function is a function that prevents liquid leakage by pulling a liquid that hangs at its own weight in the opposite direction.

3.Automatic residual volume warning function

Cutting out of materials is one of the most difficult problems to avoid in production.
When the material is cut off, it not only interrupts the work, but also leads to a deterioration in the quality of the product and delay in the entire production line, leading to significant cost and time loss. In particular, if you continue to work without noticing that the material runs out, it may cause irreversible defects or delay delivery time to customers.

▼

However, there is a limit to manually checking the remaining amount, and it is difficult to accurately predict when the material runs out.
It is the automatic residual volume warning function that solves these issues.

Accurately grasp the water head position
Sensing and monitoring the remaining amount of liquid material in the syringe with high accuracy.
Precision detection immediately before the material was cut
Accurately detects the remaining amount immediately before the material disappears and warns in two stages to prevent problems caused by interruption of work or running out of materials.
Tips
The residual amount warning is especially effective when it is difficult for workers to see the residual amount in the syringe, such as in an environment using yellow LEDs or when using a temperature control block.

Full-function digital control Dispenser SuperΣCMIV

The products of the SuperΣ series with Σ3 major functions are as follows.
Please consider it as a partner that solves issues at the production site.

Full-function digital control Dispenser SuperΣCMIV Pro

Full-function digital control Dispenser SuperΣCMIV

Recommended catalog

SuperΣCMⅣ Pro

 

SuperΣCMⅣ

 
Download the catalog
       ※Login registration is required.