case studuies
Non-Contact Jet Dispensing


Issues

  • An air pulse system dispenser mounted on an automatic machine is used to apply a dot dispensing of epoxy resin to electronic components, but the height of the workpiece varies within assembly tolerances, which causes the coating amount to increase or decrease.
  • An air pulse dispenser mounted on an automatic machine is used to protect the wires of semiconductor chips, but it is concerned about the contact between the nozzle and the wires, so the machine speed cannot be increased.
  • Grease application to large automotive components is being performed with a valve from below, but it cannot be well controlled, and about three times the required amount is being applied.

Actions

  • Switched from the air pulse dispenser to non-contact Jetting valve.

Results

  • Stable dispensing has been achieved regardless of height difference of workpieces.
  • Z-axis movement to bring the nozzle closer to the workpiece is no longer necessary, resulting in shorter cycle time. Concerns about interference between the nozzle and the workpiece have also been eliminated.
  • Successfully applied the required amount by non-contact jetting from the bottom of the workpiece to the top. The consumption of glue has been decreased.

PROPOSED PRODUCTS
Solution Products

OTHER CASES
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