Case study Non-contact Jet dispense


Challenges

  • The Dot dispensing of epoxy resin for electronic components is implemented in the Dispenser air pulse method, which is equipped with self-motivated, but the height of the workpiece fluctuates within the range of assembly tolerances, resulting in an increase or decrease in the amount of application (Problem 1).
  • The wire protection of semiconductor chips is carried out in the self-motivated air pulse Dispenser, but the speed of the device cannot be increased due to concerns about contact between the Nozzle and the wire.
  • The grease application to large-scale automotive parts is carried out with a valve from the bottom, but it cannot be controlled well, and it is applied about three times the required amount (Problem 3).

Measures

  • Air pulse system Switched from Dispenser to contactless JET Dispenser.

Effect

  • Quantitative application was realized without affecting the workpiece height.
  • Z-axis operation to bring the Nozzle closer to the workpiece is eliminated, and tact reduction is realized. I also had concerns about interference between Nozzle and Work.
  • Successful application of the required amount by contactless application from the bottom of the workpiece to the top. We were able to reduce the amount of liquids used.

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