Reduce 3 by masking-less thin film spray application!
Reduction of time, cost, and man-hours with Case study spray valves
Points of this case
- The advantages and disadvantages of spray valves that are often used in the automotive industry.
- You can see the benefits of using a precision spray valve.
- You can see specific examples of use.
Features and Challenges of Spray Valve
Features
- Spray valves are products that erupts liquid in a mist form by simultaneously releasing air from the outside of the liquid exit.
- Since it can create a wide area thin film in a short time, it is used for painting body and parts, and is also used for adhesive/sticking interior and exterior parts.
Issues
- As a countermeasure, the man-hours of human work, such as masking on unpainted parts and cleaning the surrounding environment regularly, is required because it will be scattered around the area or fly into the air as it becomes finely mist.
The merits and demerits of spray valves
| Merit | Demerits |
|---|---|
| A wide range can be applied in a short time. | Masking is required for parts that you don't want to paint. |
| Can be applied with thin film | Because it dances in the air, there is a lot of waste of liquid chemicals. |
PROPOSED PRODUCTS
Proposed Products
Fine spray valve FSV-1
Our spray valve, FSV-1, has precision unique to Dispenser manufacturer, and by selecting 12 types of Nozzle and two types of application modes according to the required application shape and application range, it suppresses scattering, and realizes masking-less spray application.
Various applications can be made by combining Nozzle and application mode
FSV-1 contributes to the reduction of three by precise spray application.
Reduction of Reduce Masking masking work
Cut Costs Reduction of Material Costs
Minimize Cleaning Reduce cleaning time and number of times
Examples of adoption in the automotive industry
- Apply a primer to fix the exterior parts.
- Oil is applied to the cap parts of the tank.
- Apply grease to prevent the friction sound of the instrument panel parts.
- Apply a substrate coating agent to the electrical board.
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