Achieve three types of reductions with masking-less thin-film spray application!
Case studyReducing "Time," "Cost," and "Man-hours" with Spray Valves
Key points of this case study
- Understand the pros and cons of spray valves commonly used in the automotive industry.
- Understand the benefits of using precision spray valves.
- Understand specific use cases.
Features and Challenges of Spray Valves
Features
- A spray valve is a product designed to atomize liquid by simultaneously releasing air from the outside of the liquid outlet.
- Because it can create a thin film over a wide area in a short time, it is used for painting vehicle bodies and parts, as well as for bonding/laminating interior and exterior parts.
Challenges
- The finer the atomization, the more it scatters to the surroundings or floats in the air, which may require manual labor such as masking areas not to be coated or regularly cleaning the surrounding environment as a countermeasure.
Pros and Cons of Spray Valves
| Advantages | Disadvantages |
|---|---|
| Capable of coating a wide area in a short time | Masking is required for areas where coating is not desired |
| Capable of thin-film coating | Because it disperses into the air, there is a lot of wasted liquid. |
PROPOSED PRODUCTS
Proposed Products
Fine Spray Valve FSV-1
Our spray valve, the FSV-1, possesses the precision unique to a dispenser manufacturer. By selecting from 12 types of nozzles and 2 types of application modes to match the required application shape and range, it suppresses scattering, enabling application to fine details and masking-less spray application.
Various applications are possible through combinations of nozzles and application modes
FSV-1 Contributes to 3 Reductions through Precision Spray Coating
Reduce Masking Reduction of masking work
Cut Costs Reduction of material costs
Minimize Cleaning Reduction of cleaning time and frequency
Adoption Case Study in the Automotive Industry
- Applying primer to secure exterior parts.
- Apply oil to the tank cap part.
- Apply grease to instrument panel parts to prevent squeaking.
- Apply conformal coating to the electrical circuit board.
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