Basic Knowledge of Dispenser Syringes (Industrial Syringes) | Explaining the Features and Types of Our Products

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Basic Knowledge of Dispenser Syringes (Industrial Syringes) | Features and Types of Our Products

About this article

In dispenser application, the syringe is an important component that not only holds and supplies material but also affects dispensing accuracy and yield. This article explains the role of dispenser syringes, factors related to dispensing stability, and measures against air bubbles.

What is a syringe?


In the dispensing process, a syringe is a container used to hold and apply liquid materials such as adhesives, solder paste, and grease. The precision and stability of the application depend not only on the performance of the dispenser but also on the inner diameter precision and shape of the syringe. Therefore, using a higher-performance syringe can be expected to improve yield and quality.

Syringe Accessories


Features of our syringes


In dispensing, variations in discharge volume and dripping can occur, and these are also influenced by the performance of the syringe. To address these issues, our company adopts a design that prioritizes discharge stability.

Feature 1 | Stabilization of dispensing through a straight inner diameter structure

If the inner diameter of the lower part of the syringe is narrower than the upper part, the plunger reaching the lower part can encounter resistance, which may affect discharge accuracy. Our syringes prioritize discharge stability and adopt a straight inner diameter structure, allowing for high-precision discharge from the beginning to the end of production.


General syringe

Our syringe

Comparison diagram of straight inner diameter structures

Narrower at the bottom than at the top

Straight inner diameter structure


Furthermore, if resistance becomes strong in areas such as the lower part of the syringe where the inner diameter narrows, and the plunger cannot descend smoothly, air can easily enter between the plunger and the liquid surface, which can also cause "bouncing."

Tips

What is bouncing?

This is a phenomenon where the plunger, which is temporarily pushed down by pressure, returns to its original position when the pressure is stopped. It is called "bouncing" because the plunger appears to be bouncing. In addition to the accuracy of the syringe inner diameter, it can also be caused by filling and storage conditions.

What is Bouncing?

Our straight inner diameter structure is also effective against such phenomena.

Note that discharge variations and instability are significantly affected not only by bouncing but also by "head pressure differences." The causes of changes in discharge volume and the concepts behind them are explained in the following article.

▶ Related article: Challenges and solutions for air-pulse dispensers! What are the 3 major Σ functions that solve dispensing problems?

Feature 2 | Plunger structure that suppresses air bubble entrapment

To suppress the generation of air bubbles and variations in discharge, we offer a lineup of plungers equipped with a slit structure. By discharging internal air through the slits, we prevent air bubbles from remaining inside the syringe.



Discharge air bubbles from the slit



The types of plungers and how to select them are also introduced in detail in the following article.

▶ Related Article: Basics of Plungers and Selection Points

About UV Block Syringes
(Syringes for UV-curable resins)

There are syringe products designed for liquid materials that cure in response to ultraviolet (UV) light (UV-cut syringes). These liquid materials, known as UV-curable resins, are used in many industrial fields, including adhesives, paints, inks, and coating materials. A major feature is that they can be processed in a short time as the reaction proceeds upon exposure to UV light. However, if the material is exposed to UV light contained in indoor lighting or sunlight during storage, transport, or the dispensing process after filling, it may react inside the syringe, leading to dispensing failures or material loss. Therefore, it is important to choose a syringe with quality that can block 100% of UV light.

Features of our UV block syringes

  1. 100% UV cut
    Blocks ultraviolet rays and prevents the material from reacting inside the syringe.
  2. High transparency in the visible light range
    Allows for visual inspection of the remaining liquid level and confirmation via sensors, leading to improved workability and management.

Transmission characteristics of our UV-block syringes

UV-blocking syringe UV protection range graph Explanation of the UV-blocking syringe UV protection range graph

Types of our syringes

We offer a wide range of syringes for various applications, allowing for product selection based on usage conditions and materials.

Product name Applications and Features Compatible sizes Product link
Clear Syringe The remaining amount of liquid is easy to see, making it ideal for material management. 1mL, 3mL, 5mL, 10mL, 20mL, 30mL, 50mL, 70mL, 100mL Clear syringe Clear Syringe
UV Block Syringe For applications that block UV light and suppress material degradation caused by light. 3mL, 5mL, 10mL, 20mL, 30mL, 50mL, 70mL, 100mL UV block syringe UV Block Syringe
Color Syringe Effective for identification by application through color-coded management. 5mL, 10mL, 20mL, 30mL, 50mL Color syringe Color Syringe
Heat-resistant 130°C syringe Supports use in high-temperature conditions; intended for hot-melt applications. 30mL Heat-resistant 130°C syringe Heat-resistant 130°C syringe
Heat-resistant 180°C syringe Enables use in higher-temperature environments and supports demanding temperature conditions. 30mL Heat-resistant 180°C syringe Heat-resistant 180°C syringe
Syringe for mounter Specialized for the temporary fixing process of chip components. 20mL Syringe for mounter Syringe for mounter

Summary

A dispenser syringe is not only a container for holding liquid agents but also an important component that affects dispensing stability. We offer a variety of syringes tailored to specific applications, as well as related parts such as caps and plungers. We are also available for consultations regarding applications and materials, so please feel free to contact us if you have any questions.


Recommended Catalogs


Parts Catalog

Parts, Accessories & Valves/Tanks Catalog

 

Syringe

Clear Syringe

 

UV Block Syringe Barrel

 

Anti-Static Syringe

 


Heat-Resistant Syringe (180°C)

 

Heat-Resistant Syringe (130°C)

 

Peripheral equipment

MIX MASTER

 

Simple syringe filling machine

 

AWATRON3

 

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